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Mini Mania Open House and Lawn Party
by Jerry (Siddhartha) Bradbury
What can transform a peaceful sylvan lawn in Gold Country into a carnival overnight? The annual Mini Mania Open House and Lawn Party of course! Those who were there got to see first hand all the eye candy, but for those who were not, the Mini's ranged from an electric Moke to a VTEC powered Classic, to Randy Steven's tricked out CVT to Robert Holt’s Purple Haze convertible to three full on Mini race cars: my sprint car, Jacques Andres' enduro car and Eric and Colin Herricks's rally car, and many in between.
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Race Report -USTCC

Infineon Raceway, April 11, 2008.
by Jerry (Siddhartha) Bradbury
My Mini has a new setup for this race. Speed parts from my sponsor Mini Mania have been added by my sponsor Bay Bridge Motors and USTCC sponsor Nitto has provided four brand new NT 01 tires. This will be my first official race with the US Touring Car Championship and I look forward to hitting the grid with more horsepower and quicker lap times.
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MINI Clubman Review

Published: 21st April 2008
The new MINI was launched in 2001, to much acclaim. Although bigger than the original Mini, what it lacked in rear legroom, it made up for in unusual styling and a vast array of personalisation elements, much loved by a local estate agent.

The MINI Clubman has the same raft of options but its main benefit is the extra length, which should make rear passengers happier.
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Diff side cover bushing sourcing problem
TOPIC:  

Diff side cover bushing sourcing problem

    Created by: Isleblue65
Orig. Posting Date User Name Edit Date Msg No.
May-29-2008 06:08PM Isleblue65   842825
May-29-2008 05:13PM tonto   842811
May-29-2008 08:14AM Isleblue65   842710
May-29-2008 07:32AM Spank   842702
Apr-29-2008 08:08AM Isleblue65   837284
Apr-29-2008 06:32AM Spank Edited: Apr-29-2008 10:41AM   837265
Apr-29-2008 04:32AM Dr Mini   837250
Apr-29-2008 02:26AM Isleblue65   837236
Apr-28-2008 09:20PM Martin Greenbank   837230
Apr-28-2008 08:36PM Isleblue65 Edited: Apr-29-2008 02:21AM   837223
Apr-27-2008 11:28PM Isleblue65 Edited: Apr-28-2008 12:33AM   837074
Apr-27-2008 08:54PM DRMINI   837065
Apr-27-2008 07:27PM Martin Greenbank   837055
Apr-27-2008 07:04PM Isleblue65   837049
Apr-27-2008 05:55PM 66Cooper'S   837036
Apr-27-2008 05:35PM 66Cooper'S Edited: Apr-27-2008 05:49PM   837034
Apr-27-2008 05:25PM Isleblue65   837032

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Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: May-29-2008 06:08PM Reply

Yes, the stock bearings our host carries are a bronze material.  I'm not sure what grade.  I made mine from a 660 bearing bronze for better wear characteristics.

"I drive a Mini. What are you compensating for?"

tonto
Total Posts:209
Last Post:07-19-08
User Since:01-04-06

Posted: May-29-2008 05:13PM Reply

Are the 2A3538 bushings supplied by our host bronze as in the photo's above?

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: May-29-2008 08:14AM Reply

It looks like they have them in stock now.

I'm running mine right now and they work just fine.   

"I drive a Mini. What are you compensating for?"

Spank
Total Posts:3227
Last Post:07-23-08
User Since:03-09-99

Posted: May-29-2008 07:32AM Reply

http://www.minimania.com/web/Item/22G421/AddedFrom/Specials/InvDetail.cfm

 

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-29-2008 08:08AM Reply

Spank you are correct.  I thought about it after I posted and realized that when Minimania has these in stock, I would be violating the rules (selling a new part that competes with their business). 

I am making up some sets of them.  Contact me off line if interested.

Craig 

"I drive a Mini. What are you compensating for?"

Spank
Total Posts:3227
Last Post:07-23-08
User Since:03-09-99

Posted: Apr-29-2008 06:32AM
Edited:  Apr-29-2008 10:41AM
Reply

I thought he had posted already $[edit] a pair. Hmmm. Must be mistaken.

--Spank

[edit: you're probably right about that. I took it out.] 

 

Dr Mini
Total Posts:3816
Last Post:07-23-08
User Since:05-23-02

Posted: Apr-29-2008 04:32AM Reply

You might want to contact Don and the other Mini parts suppliers and tell them that you can supply the correct bushings and go into business supplying them to the Mini suppliers.  On that note, what would you sell a set for?  I don't need them now, but sooner or later might need them in my son's Cooper S racer.

"Retired:  No Job, No Money, No Wife!  Will travel anywhere for Minis"

hockey91dad@hotmail.com

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-29-2008 02:26AM Reply

Martin,

Mcmaster does not.  I checked them before going to bearing shops.  Mcmaster has a very generic selection of the most common sizes. Their closest size was the same OD but a much smaller ID, and 5X the cost of what I purchased.  Not to mention, it would require reaming to remove all the material on the ID rather than honing.

Craig 

"I drive a Mini. What are you compensating for?"

Martin Greenbank
Total Posts:2333
Last Post:07-22-08
User Since:11-24-03

Posted: Apr-28-2008 09:20PM Reply

Good input.

I'll earmark this thread. I'm wondering if McMaster-Carr have them.

Martin.

My mind's made up - don't bother me with facts!

 

 

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-28-2008 08:36PM
Edited:  Apr-29-2008 02:21AM
Reply

After finding a few places with these bushings in stock from $22 each plus shipping from the UK on the cheap side and over $40 plus shipping each on the high side, I decided to do some searching at local bearing shops. I found a bronze bushing (same material as original) with the same OD and ID as the original, but 2" long instead of 0.8", and no oil grooves in the ID.

I bought one and made it into two 0.8" long bushings on the lathe, chamfered the edges, cut the oil grooves in the ID and installed them in my side covers tonight. They fit like a glove and required 30 seconds of honing to get them to fit over the axle shafts with perfect clearance. I also did an oil flow test and oil flows right through the channels around the axle and out the opposite side as designed.

Since the 22G421 bushings appear to be made in small production runs, and original stock is NLA, this is a great alternative. 

"I drive a Mini. What are you compensating for?"

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-27-2008 11:28PM
Edited:  Apr-28-2008 12:33AM
Reply

Martin, as DRMINI says, I must have the 22G421 bushings.

Here are the dimensions of the two bushings:

2A3538: OD: 1.4" ID: 1.25" W: 0.806

22G421: OD: 1.5" ID: 1.375" W: .0804

I see now where I messed up when I ordered.  I didn't see where it says in small print "For Hardy Spicer type, see 22G421".  

Kevin, I'll see if our host has em first, then contact Karcraft. Thanks

 

Craig

"I drive a Mini. What are you compensating for?"

DRMINI
Total Posts:6468
Last Post:07-23-08
User Since:10-27-00

Posted: Apr-27-2008 08:54PM Reply

If our host doesn't have the Cooper S bushing 22G421 they are still available from www.karcraft.com.au here in Oz.

This bush is only used with Hardy Spicers, all the other output shafts take the 1/8" smaller 2A3538 one.

Kevin G

Martin Greenbank
Total Posts:2333
Last Post:07-22-08
User Since:11-24-03

Posted: Apr-27-2008 07:27PM Reply

Isleblue65, when you say the bushings were 'too small' what/where are they too small?

If you're refering to the internal bore when they are pressed in then that's intentional - you have to bore (or ream) the bronze bushes (in place) to +0.0015".

I've done several to pot joint & yolk style gearboxes fitted with remote, magic wand & rod change gear bats!

Martin.

My mind's made up - don't bother me with facts!

 

 

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-27-2008 07:04PM Reply

Thanks for the info on the possible replacement bushing.  I will try to find that one.

Craig 

"I drive a Mini. What are you compensating for?"

66Cooper'S
Total Posts:2399
Last Post:07-23-08
User Since:02-26-99

Posted: Apr-27-2008 05:55PM Reply

http://www.minimania.com/web/Item/22G420/AddedFrom/Search/InvDetail.cfm

Your other option is to buy a set of these - made for the rod change tranny, but a hacksaw and a few minutes work and they are hard to distinguish from the 22G419 cover.

66Cooper'S
Total Posts:2399
Last Post:07-23-08
User Since:02-26-99

Posted: Apr-27-2008 05:35PM
Edited:  Apr-27-2008 05:49PM
Reply

http://www.minimania.com/web/Item/22G421/AddedFrom/Search/InvDetail.cfm

I read in an email last year (circa 2001) that this 22G421 bush was NLA and that taking the old bushing to a bearing shop they found an INA bushing, part number PAPZ2216P10.  Although not a bronze bushing, it is a steel shell with Teflon like surface well suited for the application or so I've been told.

- excerpt taken from an old article on using the Hardy-Spicer from an automatic.

Isleblue65
Total Posts:1749
Last Post:07-23-08
User Since:02-09-02

Posted: Apr-27-2008 05:25PM Reply

I ordered differential side cover bushings for my Hardy Spicer type differential and the ones that came in were too small.  The part number listed was 2A3538.

So then I ordered from another supplier and I told them what I wanted and the details of my differential.  They said that they knew exactly what I needed and sent them.  Though the part number was not listed on the bag, the second set of bushings are exactly the same as the first.  Now I have two sets of incorrect bushings.  They look exactly the same as the larger ones, with the split down the middle, but they are too small.

Minimania only shows 2A3538.  

Can anyone help?

And lastly, if there is anyone who has a pair of the correct ones they would like to trade for the 2A3538 bushings, I would be happy to do the trade, and throw in a few bucks if there is a price difference.

Craig

"I drive a Mini. What are you compensating for?"

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