NMS2002 Adjustable Rear Swaybar Installation Instructions_ MINI COPPER & S

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Tools required: Jack and jackstands, 21mm wrench or socket, 13mm socket, 16mm socket, 16mm wrench, 5mm allen, pry bar (not necessary, but helpful).

Time required: About 2 hours your first time.

Step 1. Jack up the car ( MINI Cooper or "S") and place jackstands under it. Remove the wheels with 16mm wrench.

Step 2. Use 16mm wrench and 5mm allen to remove the drop link from the sway bar. You can see that the bolt in the picture (part of the droplink) has an allen in the center of it. This is to prevent it from turning as you loosen the 16mm.

Step 3. Remove the strut from your MINI Cooper or MCS. Start by taking the ABS sensor line and the brake line off of the strut mounts - they just wiggle on and off. Then remove the lower 21mm bolt that holds the strut to the rear hub carrier.

You can see the lower bolt here - it's the one with the triangular plate behind it. After you pull that, take the upper strut 13mm bolts out. There are two. They come out from under the car, so you don't have to even open the rear boot. Once those three bolts are removed, the strut just comes right out.

Step 4. Remove the 13mm swaybar mount bolts. There are two on each side that mount the swaybar to the rear subframe. Here, they have already been removed, but the bolt holes are visible to the left of the strut.

Step 5. Remove the rear subframe mounting 16mm bolts. There are four bolts total, two on each side. Each side has one toward the center of the car, and one toward the outside of the car. The outside bolt is just forward of where the brake line and ABS sensor are mounted to the rear subframe. Once you get under the car, they become much more obvious. The inner bolt is shorter than the outer bolt.

This is the inner bolt location:

Here are the bolts once you have them removed:

Step 6. Remove the old swaybar. This is where two people and a prybar may come in handy. Fish the bar out one side as far as you can - you will end up hitting a wire bundle that is in the center of the car (you can see it when you are fishing). You will then need to pry the rear subframe down some - enough to slide the bar rearward and through the gap you created by moving the subframe down. Once you get the bar on the other side of the subframe, you will have enough room to clear the wiring harness, and it will slide out.

Step 7. Reinstall the new bar by fishing and prying the same way you got the old bar out. You can then lube the new bushings (lube and bushings come with the new bar) and fit the bar. If you like, you can start the 13mm swaybar mount bolts as well. That will keep it in place when you reinstall the subframe.

Step 8. Have another person raise the rear subframe while you get the subframe bolt started. Start the inner bolt first. It will appear that the subframe has shifted to the rear of the car, but you will find that the geometry of it will cause it to be pretty close when you raise it back into position. Get all four bolts started first, then tighten them all. There are no slots, so you can't mess up the alignment.

Step 9. Reinstall the rear strut in reverse order of how you removed it.

Step 10. Snug the swaybar rear subframe-mount bolts. This shot also shows the outside subframe bolt head - the most forward bolt (left) in the picture.

Step 11. Reattach the drop link using the 5mm allen and a wrench. I prefer the front mounting position (the stiffer of the two positions), but you may want to try out the rear setting first. This picture shows the rear (softer) setting, which is still quite a bit stiffer than the stock bar.

Now reinstall the wheels. Go test and enjoy your new ride!

Article Date: Apr 27, 2005
Car Accociations: NEW_MINI
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